Tyre Recycling Project Report: Benefits And Features Of Continuous Pyrolysis Plants

With regards to converting scrap tires into fuel oil, you may choose between batch, semi-continuous and continuous pyrolysis plants. A small scale pyrolysis plant requires a great deal of manual workers for operation as it has low automation levels. Furthermore, the pyrolysis reactor in the batch plant has to be cooled off before new raw materials may be loading to the reactor. Consequently daily productivity is restricted and energy efficient is compromised.

For small-scale tire recycling facilities, including local scrap yards, a batch rubber pyrolysis plant may very well be sufficient for operations, however, for mass-scale tire recycling projects, an entirely continuous tire pyrolysis plant is required. The utmost daily processing capacity in the largest batch plants is around 10 tons, whereas continuous models can process over 50 a lot of rubber waste daily.

Featured below are the features and benefits of pyrolysis plants for tire to oil projects:

1. Computer-controlled and optimized. Beston pyrolysis machine is monitored and controlled by programmable PLC units, which allow for accurate calculations to ensure full pyrolysis of raw materials in the reactor, ensuring maximum oil yield. The temperature in the reactor as well as the time waste rubber spends within the reaction chamber are calculated to precise to optimize pyrolysis.

2. Advanced auto-separation system included in slag design. Continuous pyrolysis plants have auto-separation systems in discharging units to facilitate the automatic separation of carbon black and steel from your reactor. These separation systems can help to save businesses considerable time, because they remove the need to remove steel wire from car tires before feeding them in the reactor.

3. Fully automatic operations. A modern day continuous tire pyrolysis machine may be controlled from a single human operator via the central PLC control console. For that reason, tire recycling businesses can save a compact fortune on manual labor costs and ensure big profits in the enhanced productivity of automated processes.

4. Large daily capacity. Some of the top continuous pyrolysis plants have daily capacities exceeding 50 tons. Furthermore, top models are created to make optimal utilization of space, so that area requirements for assembly are minimized.

5. Enhanced environmental protection systems. Continuous reactors have fully sealed feeding systems and discharge systems to make sure no gas or cracked oil can escape from the plant using the slag discharge port or feed inlet. As a result, there is no likelihood of any environmental pollution from the plant.

Featured above are just a few of the numerous features and benefits of continuous pyrolysis machines. As you have seen, such machines are a great option for tire recycling companies that wish to convert 1000s of plenty of waste tires into oil, carbon black, combustible gas and steel wire on a monthly basis. The fact is that fully continuous plant designs would be the only viable selection for mass-scale rubber recycling operations. As above mentioned, the maximum daily processing capacity of batch tire to oil machines is approximately ten tons, but small models can process just 6 a great deal of waste a day.